Thermal Inspection & Hotspot Detection
Targeted thermal analysis to complement your visual inspection. We identify hotspots, cell failures, and underperforming strings — the electrical faults that impact your generation and indicate failing modules.
When Thermal Adds Value
Thermal inspection uses infrared cameras to detect temperature variations across your solar array. Modules with electrical faults — failed cells, poor connections, bypass diode failures — generate heat that's invisible to the eye but clearly visible in thermal imagery.
We offer thermal inspection as a targeted service for clients who need electrical fault detection alongside our core visual inspection and serial number capture services. It's particularly valuable for:
- Identifying underperforming strings and modules
- Locating electrical faults before they cause failures
- Investigating unexplained generation losses
- Comprehensive site assessments combining thermal and visual data
Faults We Identify
Hotspots
Localised areas of elevated temperature indicating cell damage, shading issues, or connection problems. Hotspots reduce output and can lead to module failure if left unaddressed.
Cell Failures
Individual cells that have failed or are underperforming, visible as temperature anomalies within the module. Failed cells reduce module output and can trigger bypass diode activation.
String Outages
Complete or partial string failures that significantly impact array output. Thermal imaging quickly identifies which strings are offline or underperforming.
Bypass Diode Activation
When bypass diodes activate to protect damaged cells, they create characteristic thermal patterns. Persistent activation indicates underlying cell problems.
Connection Issues
Poor connections at junction boxes, connectors, or cabling create resistance and heat. Thermal inspection locates these issues before they cause failures.
PID (Potential Induced Degradation)
Some forms of PID create thermal signatures that indicate affected modules, helping identify degradation patterns across your array.
Targeted Thermal Analysis
Unlike providers who offer only thermal inspection, we position thermal as part of a comprehensive inspection approach. Thermal imaging tells you something is wrong — but you still need visual inspection to see the physical defect, and serial number capture to identify exactly which module it is.
Our thermal inspection includes:
- Radiometric thermal imaging capturing precise temperature data
- Systematic coverage of your entire array
- Analysis against IEC standards for thermal anomaly classification
- Integration with visual inspection and serial number data
- Clear reporting with anomaly locations and severity ratings
When to Add Thermal Inspection
Investigating Performance Losses
If your site is underperforming against expectations, thermal inspection can quickly identify which modules or strings are responsible.
Comprehensive Site Assessment
For a complete picture of site condition, combining thermal with visual inspection covers both electrical faults and physical defects.
Commissioning Verification
New installations benefit from thermal inspection to catch installation defects, connection issues, and faulty modules before warranties begin.
Insurance and Due Diligence
Some insurance policies and acquisition processes require thermal inspection as part of site assessment.
Maximum Value: The Complete Inspection
Thermal inspection is most effective when combined with our visual inspection and serial number capture services. One site visit, one data capture, comprehensive results:
| Service | What It Finds | What It's For |
|---|---|---|
| Serial Number Capture | Module identification | Warranty claims, asset registry |
| Visual Inspection | Physical defects | Warranty evidence, condition assessment |
| Thermal Inspection | Electrical faults | Performance issues, fault location |
Most clients who need thermal also need the visual and serial data to action what they find. We recommend discussing your specific requirements so we can scope the right combination for your needs.
Standards Compliance
Our thermal inspection follows established industry standards for solar PV thermography:
- IEC 62446-3 — Requirements for photovoltaic system testing and documentation, including thermographic inspection
- Anomaly classification using industry-standard temperature delta thresholds
- Radiometric data capture for accurate temperature measurement
- Appropriate environmental conditions for reliable results
We'll advise if conditions aren't suitable for thermal inspection and reschedule if necessary to ensure data quality.
Discuss Your Inspection Requirements
Whether you need standalone thermal inspection or want to combine it with our visual and serial number services, we can help scope the right approach for your site.